Special automatic welding machine for dual torch circumferential seams of axle head on axle housing
1) Welding object:
Workpiece material: Carbon steel
Welding seam position: Axle housing-Axle head
Pre-welding status of workpiece: Pre-welding tack
2) Equipment introduction:
The special automatic welding machine for dual torch circumferential seams of axle head on axle housing is mainly used in automatic welding of double circumferential seams of rear axle housing and axle heads at both ends. The metal CO2 gas shielded welding process is taken, the welding process of 1-3 layers can be realized. The penetration of seams and the width of seams can be effectively controlled. The welding mainframe is in the sliding-door style protection, the top-notch jig tool is used to position the center line of axle housing; the workpiece rotates, the welding torch is put in place automatically to carry out automatic welding, and both torches make welding at the same time. The whole set of equipment features simple operation, convenient setting of welding parameters, high level of automation and etc. Mature welding process and equipment manufacturing process are taken.
3) Checklist of equipment configuration:
Serial No. | Model & Specification | Quantity | Remark |
1 | Welding mainframe for dual circumferential seams on axle head of axle housing | 1 |
|
2 | Welding system | 2 |
|
3 | HBQ HBQ welding oscillator | 2 |
|
4 | Flame heating system | 2 |
|
5 |
Electrical integration control system | 1 |
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4) Major technical parameters:
Effective length of weldable workpiece | 1200-2400mm |
Weight of weldable workpiece | ≤200Kg |
Rotation speed of main axle | 0.2—3.0 rpm |
Manual adjustable range of welding torch | X=±50mm Y=±50mm Z=±50mm |
Range of pneumatic tailstock | 150mm |
Pneumatic propulsion stroke of welding torch | 250mm |
Motorized lifting stroke of welding torch | 150mm |
Welding power | 380V 3 phase 50HZ |
Control power supply | 220V single phase 50HZ |
Range of oscillating speed | 0.1~2.0m/min |
Set precision of oscillating speed | 10mm/min |
Set precision of oscillating amplitude | 1mm |
In user factory:
1. Before sales: on site techinical solution and quotation.
2. after sales: installation, commisionning, training.
In our factory:
Chengdu Hanyan Technology Co., Ltd. Is a national high-tech enterprise who specializing in designing, researching and developing, manufacturing and serving of automatic welding equipment. wholly-owned three sub-companies, covering resistance welding, robot welding and welding power source.
From now on, we obtained 5 Patents of invention and 13 Patents of Utility Model; our products are approved by CCC and CE, additionally, our company have had ISO 9001:2008, ERR and CRM management system.
We exported to over 29 countries and regions including General Longitudinal Seam Welder, Circumferential Seam Welder, Welding Oscillator, Welding TIG Wire Feeder, Welding Seam Tracker, Water Heater Welding Production Line, Fuel Tank Welding Line, Welding Robots, Strip Welding Equipment, Resistance Welding Equipment, Welding Power Sources and other Customized Welding Equipment.